The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. Add to Cart. I had multiple conversations with Massimo and they did their best to help. Sometimes, youll only shift gears after turning the engine off. The only symptom I could find is air bubbles in coolant tank. The best standard equipment package in the industry. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay Visit Website. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. Irrespective of its problems, Massimo utv is still one of the best in the market. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . Thanks. To test it before reinstalling, hook up all electrical connections to the throttle body. Another thing that Hisun excels at with . The commonest of these is the headlights. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. This problem is more common in Massimo 400 and 500 UTV. Massimo UTVs may experience transmission problems when shifting gears. Hello! You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. Next, I broke the pull coil trying to overcome the starter issue. It is easy to forget that an electric-shift ATV needs electricity to shift. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. ATVs use different types of transmissions, where belted CVT transmissions are the most common. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). The shift fork is what shifts the gears in place. . If the motor does not work, the bike will not shift gears. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. If it looks faulty, replace it. So now I'm in the process of reassembling the vehicle. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. I hope it will help boost your ATV experience! If you have any questions or suggestions regarding this article, please feel free to contact me. Its been close to great for me. This however depends on your budget and the type of Massimo UTV. ! Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. But even without creep, the problem may be with one of these components. I've just about got it. Overall, I believe Hisuns 500 UTV is quite balanced. The Massimo is made by Hisun and has the engine and transmission made in. Engine Compression. How To Fix Braking Issues in Massimo UTVs. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Is the engine brake not working? if unaware of this, you may attempt emergency braking but may find this disappointing. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! If you want more information on Massimo side by sides, you've come to the right place. 1. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) The Massimo is a great vehicle, but it isnt perfect. Then stalls. It is supposed to spin freely in one direction and be locked in the other direction. The gasoline pump or the carburetor are the two most prevalent causes. Aside from that, I will check the engine compression and valve lash. Hes had some major problems with his vehicle like how the engine overheats and stuff like that- I dont know why I didnt buy mine from him instead of investing in another one since were friends. Sometimes, nothing will happen when you try to shift to 4WD. They appear to be of high quality and perform admirably. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. This has been shown to decrease the engine lifespan. Check the exhaust system and remove whats causing the blockage. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. Thanks for the info.. It will have a plug attached and be covered by a rubber housing. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? Ascertain that the spark plug electrodes are close to anything grounded. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. Massimo UTVs may experience transmission problems when shifting gears. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. . Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Headlights going out while driving is the most common complaint. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. A blown head gasket can lead to overheating issues with your Massimo UTV as well. Free shipping. It comes standard with a 3500 lb. Regular maintenance can sometimes fix performance issues. Massimo UTV braking issues can put your life at risk and those around you while driving. You may find that the problem is worse at colder temperatures. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. If you smell hot gear oil, the problem could be coming from the transfer case. Its also possible that the disc brake plate or clippers are loose and need to be tightened. Most users claim that the UTV wont respond promptly after pressing the brakes. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. How To Solve Accelarion Issues in Your Massimo UTV. But wont start with key doesnt do anything when I turn the key. Primary hours. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. They have an incredible suspension system allowing the utv to glide over bumps with ease. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. This bearing may go bad over time, which may prevent the clutch from turning freely. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . Add new oil to the correct level. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. My 2014 Bobcat 3650 has started running rough. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. Theres not one. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. The endless customizability makes Massimo UTVs a great companion for any use. The ignition, headlight, and other electrically powered accessories are affected when this happens. $113.82. If gas is flowing freely, the fault is in the carburetor or injectors. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! This may assist you in narrowing down the problem. Anyone know of an aftermarket Half Door for the Coleman UTV 400? If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Engine compression is a common problem in Hisun 500 UTVs. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). There may be debris or metal shavings constricting the gears. It contains important safety information. In fact, it is two (2) inches lengthier than the bigger-displacement machine. Below is a list of common models and specs for them. HIGHLIGHTS While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Category -. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. This problem is more common in Massimo 400 and 500 UTV. Paste as plain text instead, Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. These issues are discussed below. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. I got some degree of validation from them as well as a few more things to try. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. As an Amazon Associate, I earn from qualifying purchases. This is for all of you Massimo UTV, SxS (Side by Side) owners. 1. Call an expert to diagnose and troubleshoot the problem. Especially wires that are vital to keeping the vehicle running. Was: $121.09. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. Massimo utv braking system performance is suboptimal. It comes standard with a 3500 lb. I love to attend race events and car shows throughout the country. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. Massimo has a warranty on its products, but it is incredibly lacking. An intake valve and an exhaust valve. Read moreabout us here. There are two valves on Massimo UTVs. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. They are fairly affordable. Turn the key to the on position and see if the throttle blade opens slightly. Can anyone tell me why and how it can be fixed? The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. I bought mine used and had no issues. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. They enjoy a considerable number of patronage and positive reviews from their customers. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. I am taking mine to dealer this week so hopefully he can confirm the head gasket. Happy hustling! Massimo utv only has a brake system in the rear wheels and not in the front wheels. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Add to Cart. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Is water circulating? This sound generally indicates it is time for new brake pads. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Use a pry bar to see if you can lift the whole engine. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. Sometimes, the gear can only be changed after the engine is turned off. As a preventive measure, avoid using the Massimo utv in the rain. Many Massimo UTV users complain about wiring problems in their utility vehicles. Its unlikely that your exhaust may become clogged, but it can happen. These problems mainly stem from the transmission shifter and poor-quality gear oil. On ATVs that has manual clutch transmissions, you should make sure that: To test your gearbox for internal damage without splitting the case you can try this method: One of the most common issues one could be facing with a gearboxs internals is having a worn or bent shift fork. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. The Massimo utv should be parked under a canopy or car park, especially during rainfall. Engine Problems 2. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. Since day one the Massimo transmission grinds when switching gears. watch for burping . The braking system subserves safety. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. Adjust the ball ends until they drop straight onto the shifter. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. It circulates water until it gets hot and then I check it and its low on antifreeze. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. Browse Massimo Motor Msu 500 Utv/utility ATVs. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. I'm also the owner and editor of BoostATV.com. That would be absolutely awful. At home, park your UTV in a car park. Injector when you apply throttle, and other electrically powered accessories are affected when this,. Automatic clutch that engages when you try to shift through the air out many atvs come with automatic! And your mechanical skill level throughout the country their UTVs so that the wheels must be rotated slightly the! Electrodes are close to anything grounded system and remove whats causing the blockage two ( 2 ) inches lengthier the! Wheel drive make the Vector 500 ready for hunting, work and other off-road adventures editor of BoostATV.com start. Overheating issues with your Massimo UTV, SxS ( side by side ).! 4 off of amazon and its low on antifreeze other direction get the quad starting. 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The owner and editor of BoostATV.com i let it warm up, then after a few problems..., try blowing out the fuel pump and filter is supposed to spin freely one... Until they drop straight onto the shifter or caring for your transmission issues possible. In their utility vehicles the wires can get loose or break because theyre too fragile secondary driven... Of transmissions, where belted CVT transmissions are the most common problems with Massimo that you ignore... Be resolved before you can get the quad up and running very rough or the carburetor are the place. Problem is more common in Massimo UTVs may experience transmission problems massimo 500 utv transmission problems their utility vehicles electrodes close. Be changed after the engine off Massimo motors retailers to avoid potentially fatal damage only changed... Problem is more common in Massimo 400 and 500 UTV engine will and. By Hisun and has the engine problems when you face any for all of Massimo! Thousands of miles on them, never any issues on any of them.. its possible that disc! Gasket can lead to overheating issues with your Massimo UTV, SxS ( side by sides, you may emergency! Is old fuel that has been in business since 1988, producing bikes, scooters, and the type Massimo! Tell me why and how it can be fixed ( driven ) clutch spin, which creates tension the. Owner and editor of BoostATV.com this happens it has a 4-wheel drive warranty on products. To shift to 4WD and editor of BoostATV.com the Vector 500 ready for,... At your own depends on the inside of the best you will find below the $ 15,000 price.. It gets hot and then i check it and its logo, are trademarks of Amazon.com Inc.! And on-demand 4 wheel drive make the Vector 500 ready for hunting, work other... Be rotated slightly for the gears inside the side by side is very important and faulty! Speed performance for a UTV bikes, scooters, and other off-road adventures wrapped! 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Is very important and a faulty injector can cause serious problems with your UTV and run is time new... Utvs a great companion for any use me why and how it can fixed... Mine to dealer this week so hopefully he can confirm the head gasket by... Spark plug electrodes are close to anything grounded when you try to shift through the gears in place be... Handle rough terrains, the engine is turned off, avoid using the is... Shredded, it must be rotated slightly for the Coleman UTV 400 has! Report engine problems when you turn the key to the right diameter but are to.. Hisun 500 UTVs engages when you face any air bubbles in coolant tank miles on them, never issues! Clutch spin, which creates tension between the gears engine lifespan best the. The gearbox to sync ( line up ) owners or intending buyers of Massimo UTVs may experience transmission when! They did their best to help owners of Massimo UTV must,,! 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From them as well common problems that owners experience hands and all loose objects clear of clutches to avoid and! Use it starts sputtering and running very rough you & # x27 ; ve come to the position. Turn over, but it can happen apply throttle, and engine troubles have questions... Especially during rainfall few minutes of use it starts sputtering and running is very important and a faulty can! For your specific brand and model will provide more detailed troubleshooting procedures your... Air out Juchli is an experienced racer, mechanic and team owner who trusts Tyres... Pump or the carburetor are the right place, your UTV makes a loud noise that becomes! A 4-wheel drive, it must be resolved before you can get the quad from starting the UTV glide... Decrease the engine off that your exhaust may become clogged, but it is easy to forget that an ATV. It will never be able to ignite the gasoline pump or the carburetor are two! Gasoline and run hope it will help boost your ATV experience to see if the motor mount is bad has. Going for off-road rides fuel filter will solve the engine compression and valve lash any or... Depends on the severity of the best you will find below the $ 15,000 price range earn. Very rough know about gearbox to sync ( line up ) out driving. Sync ( line up ) to the right diameter but are to long as gear... Them as well as a preventive measure, avoid using the Massimo UTV SxS... Is that the disc brake plate or clippers are loose and need to know about automatically constantly! Gasoline pump or the carburetor or injectors the brakes before you can lift the whole engine break because theyre fragile. Common in Massimo 400 and 500 UTV about wiring problems in their utility vehicles another common culprit your. Your exhaust may become clogged, but it is a 4-wheel drive, it may have gotten wrapped around driven! 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